Virtual Fit Testing for Smart Glasses


Smart glasses present a unique challenge: they have to be comfortable and keep a display precisely aligned with the eye.

Our VitalFit head avatars use high-fidelity physics-based simulations to predict realistic fit metrics, with realistic head shapes and tissue models.

Physical fit — mechanics of wearing

  • Clamping force at the temples
  • Pressure on the nose
  • Frame stability during head movement

Optical fit — unique to near-eye displays

  • Eye relief and eyebox coverage
  • Interpupillary distance (IPD)
  • Eye strain factors: optical axis alignment and binocular vertical misalignment

Fit Testing at Scale

We test designs against a comprehensive matrix of human head shapes and sizes — before a single physical prototype is manufactured. The result: designs that are market-ready for the full range of customers, not just the average head.

Glasses aren’t worn by mannequins standing still, we evaluate every metric while the head is in motion — testing comfort and display stability in realistic, dynamic use scenarios.

Beyond the Design Lab

The same fit data that validates your design can continue delivering value after launch. Power retail fit recommendations that match each customer to the best frame, as well as personalized product selection and configuration at the point of sale.